Flexwalls in kit form
Mitec's latest solution, Flexwalls Cleanroom Kit, is an evolution of its containment structures for controlled environment systems, aimed at facilitating assembly on site without the use of specialized equipment or expert personnel. Installation is possible even in rooms that are not particularly accessible for traditional controlled environment structures.
The Flexwalls system allows disassembly, reassembly, expansion, reconfiguration and upgrading of the air treatment system that further enhances the features of modularity and flexibility of the MITEC production range.
The Flexwalls Cleanroom Kit is based on the composition of equal portions to be joined together on site until the dimensions of the desired confined area are reached.
The principal parts of the Flexwalls Clenanroom Kit system
Modular supporting structure made of technological profiles joined together by concealed bolting, colour RAL9010
Transparent flexible partition module in conductive / dissipative plastic material
A rigid, blind wall module with pre-painted metal facade, color RAL9010, for supporting furniture, equipment or cooling/heating appliances; on request the module can be applied to completely mask a room with the use of porthole modules for natural lighting
A ceiling module with pre-painted metal panel to be placed on a supporting structure, color RAL9002/9010
A door module consisting of an anodised aluminium frame with full-view laminated safety glass or transparent methacrylate infill, prepared for insertion on a wall module, the door can be equipped with interlocking accessories
A self-ventilating module MTF 4824 AUT, with the same dimension as the ceiling module, supplied according to the number required to guarantee a certain contamination protection level
A lighting module consisting of an IP54 surface-mounted luminaire on the inside of the room, using LED technology, with the same dimension as the ceiling module
Optional air-conditioning module, consisting of one or more MAE10 direct expansion packaged units and accessories for air distribution and recovery, perfectly integrated into the structure
Pre-wired electrical system with quick plugs including electrical control panel and control via MODBUS protocol
Thanks to its technological design, Flexwall Cleanroom Kit offers a remarkable overall aesthetic effect with an enviable brightness that reduces the isolation factor of personnel, guaranteeing quality fittings and performance for the most demanding sectors, the kit can also be an effective and very convenient solution to meet the demands for controlled contamination systems for non-traditional activities, thanks to maximum system flexibility, speed of set-up and less demanding costs.
- Base module dimensions: 1250 mm, 1100 mm infill
- Available heights (overall/useful): 2200/2650mm, 2500/2950mm, 2700, 3150mm; +300mm with air-conditioning module
- Maximum dimensions available on short side= useful 5 x1250mm, overall size n x1250 mm +150mm
- Maximum feasible dimensions long side= width n x1250mm, overall dimension n x1250 mm +150mm
- Floor covering with self-laying PVC monolayer
- Automatic flow rate control with DPC 32 SPi/N system
- Air conditioning
- Differential pressure detection station between rooms
- Interior partitions made with wall module, for the formation of SAS or other rooms necessary for the production process
- Interlock for n.2 or more doors
- Passbox (static or flushed)
- Air shower MDA3000
Flexwalls Cleanroom Kit can be equipped with external appendages or internal partitions to configure SAS rooms, material passes, etc.
Two types of walls
Flexwalls Cleanroom Kit can be set up as softwalls with flexible panels or hardwalls with rigid composite panels.
Flexwalls Cleanroom Kit features a year-round precision air conditioning system as an option
Command and control
For functional management Flexwalls Cleanroom Kit uses simplified instrumentation in the basic versions up to sophisticated PLCs for the full optionals versions;
It allows the precision control of microclimatic conditions, including relative humidity, all year round;
All the typical functional parameters of a cleanroom, such as Flow, Pressure, Temperature, Relative Humidity, Filter Wear, can be monitored, controlled and remoteised.