Cleanroom
Modular garden walls

Cleanrooms or Contamination Controlled Systems with a rigid containment structure.

This type of Cleanroom is suitable, due to the configuration and quality of the components, for multiple uses up to class IS4 according to ISO 14644-1 and according to GMP. This system’s concept has been superseded, although it is still possible, within certain limits, to produce customized "KIT-MACHINE", which is economically more advantageous, as all the components are integrated and divided into modules that can be easily assembled even by non-specialized personnel.

Suitable for:

Pharmaceuticals

Homeopathy, supplements, cosmetics

Food

Biomedical

Mechanics

Electronics, microelectronics

Aerospace

Laboratories

Cleanroom uses

Modularity of the ventilation and filtration system

Control and distribution with power modules on board in one or more panels, and connection cables with multiple plugs for simplified installation.
The panel includes aeraulic system ignition and lighting, operator panel for automatic flow rate control in supply and extraction, T, Ur, filter section clogging alarm lights, motor thermal lock. Panel protection IP44, on request IP54

Electrical equipment for modular systems

The DPC 32 SP1/N system allows precise control of the flow rate of each unit, up to 32 units, with different individual settings or the entire homogeneous group.
The system consists of a vector inverter with proportional control on board each unit, a dynamic pressure probe always on board each unit (SPN) or a pilot (SP1), a central operator panel and network connections with MODBUS protocol.
The supply voltage of the units is changed from 380V 3F 50HZ to 240V 1F 50HZ.
The IRM N1-10 can control up to 10 units.
It consists of a central vector inverter with proportional drive, waveform filters, a dynamic pressure probe on a pilot unit, a remote programming keypad and electrical connections.
The supply voltage of the units remains at 380V 3F 50HZ.
The IA system, for a single unit, consists of a vector inverter with proportional drive and dynamic pressure probe on board and remote programming keyboard from the panel. MTF unit supply voltage goes from 380V 3F 50HZ to 240V 1F 50HZ

Modularity of air conditioning units

Autonomous air treatment units for cooling, heating, dehumidification and humidification MAMC installed close to the walls, external side of the cleanroom.
Made with autonomous indoor and outdoor monobloc air conditioners, direct expansion system, with air condensation where
the hermetic SCROLL compressor, the cooling coil, the electric heating
coil, the condensation coil and the ventilation equipment are housed
together in the same cabinet.
Each unit, equipped with its own power and control panel, can
regulate the cooling power, temperature and maximum relative
humidity in proportion to specific needs, and is factory tested and
delivered ready for use. A preset quantity, max 30%, of fresh and
pressurized external air can be treated by selecting the specific
damper positioned on the intake section.

Doors

Hinged access doors with anodised aluminium frame with seamless joint profile with the wall panel and full-light safety glass infill; manually sliding door versions available, holes prepared at the factory in the panel.
Hole sizes:
900/1000/1200/1800/2000/2200 x h2200 mm

Windows

Double-glazed structure with safety glass; installation by means of tongue-and-groove joints on factory-prepared guides on hole.
Hole dimensions 1000 x h1000/1400 mm

Lighting

Fluorescent recessed lighting with electronic ballast, for use in the cleanroom, IP54; factory pre-drilled holes in false ceiling; emergency light versions available. Dimensions: 600×600 mm 3x55W and 600×1200 mm 2x54W

Health profile

PVC sanitary profile R=65 mm on all corner joints

Flooring

• cladding with antistatic, self-adhesive PVC panel
• floating pedestrian floor, height 200 mm, perforated for ISO5 laminar flow classes and better

Structure modularity

Vertical wall panels forming perfectly coplanar surfaces with optimised pitch to achieve the required size, with a standard thickness of 50mm, composite, with a class 1 fire reaction polyurethane core and available in two types:
• STANDARD with faces in pre-painted sheet iron, color RAL 9010 or in AISI 304, with concealed quick-release coupling system
• PHARMA with 2.5 mm thick plastic laminate faces, in WHITE or WHITE-GREY, with internal metal stiffening frame and connection system with tongue and groove joint.

False ceiling with panels similar to the vertical sections and double
false ceiling for ISO5 laminar flow classes and higher; thickness
depending on the spans.
Maximum dimensions: useful height: 4000 mm, useful length short
side for STANDARD panel: 5400 mm
Useful length short side for PHARMA panel: 3900 mm, useful length
long side: undefined

Accessories on request

• vestibule entrance
• door interlock (photo 5)
• material passbox
• air shower for people and things
• self-contained OMK extraction unit for positive pressure control in renewal or negative height with thruster and filter cell up to H13 efficiency; also available as safety unit with bag in bag out technology (photo 2)
• MRF filtering return stations for wall mounting with efficiency up to H13
• analogue measuring stations for differential pressure or pressure drop (photo 4)
• wall plates for electrical or hydraulic sockets (photo 1)
• single-phase or three-phase electrical sockets IP54-65 (photo 3)

Configurations

• vestibule entrance
• door interlock (photo 5)
• material passbox
• air shower for people and things
• self-contained OMK extraction unit for positive pressure control in renewal or negative height with thruster and filter cell up to H13 efficiency; also available as safety unit with bag in bag out technology (photo 2)
• MRF filtering return stations for wall mounting with efficiency up to H13
• analogue measuring stations for differential pressure or pressure drop (photo 4)
• wall plates for electrical or hydraulic sockets (photo 1)
• single-phase or three-phase electrical sockets IP54-65 (photo 3)